Polyurethane Product Development & Prototyping

Following our obtaining a full understanding of your requirements, we will submit a quotation for your consideration. Providing you are happy with our quote, we will supply first-off samples for your approval before committing to full production costs.

Made in Britain

MbOCA Authorised

50+ Years Experience

Prototype with Confidence: Test Before Production

Need to know if your product will work before putting it into production? We can help by prototyping your product and making very small manufacturing runs so that you can trial the product before taking the next step.

Test your product’s functionality, durability, and performance with our comprehensive prototyping and small manufacturing runs.

Ensure the prototype meets your requirements before moving to full-scale production.

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From Vision to Reality: Expert Guidance in Product Development

With our skilled team, we’ll transform your concepts into reality, providing precision and quality in every step of the process.

Count on us to be your reliable partner, delivering innovative solutions that exceed expectations and drive your success.

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Durable, Versatile, Cost-Effective

Custom polyurethane parts unlock unrivalled advantages – they can be tailored to your exact needs, providing extreme durability, flexibility, or precision. Polyurethane resists wear, cracking, and environmental stress, reducing downtime and replacement costs.

From noise-reducing wheels to temperature-resistant parts, polyurethane delivers exceptional performance for any industry. Its ability to be moulded into any shape, hardness, or tensile specification makes it ideal for innovative, high-functionality applications.

polyurethane parts

Fast Development, Expert Support

At Custom Moulded Polyurethane, we make exploring new materials and designs easy. Our advanced R&D capabilities, including CAD design and precision cutting technologies, ensure fast prototyping and flawless production.

With competitive pricing and a quick turnaround, we provide the perfect balance of quality and value. Let us help you optimize your production with custom polyurethane solutions designed to enhance performance and cut costs.

Essential for the Maritime Industry

Polyurethane’s versatility makes it indispensable in the maritime world. Coatings, adhesives, and insulation for protective casings and impact-absorbing components make this material critical to the construction, maintenance, and operation of boats and yachts.

In marinas, polyurethane wheels and castors are widely used on trailers, sling lifts, and hydraulic equipment, providing strength, elasticity, and resistance to seawater, salt, and harsh weather. Its reliability simplifies vessel upkeep, reduces costs, and ensures efficient operations—playing a key role in preserving the UK’s rich maritime heritage.

waterjet cutting

Sustainability

Polyurethane’s versatility extends beyond industrial uses—it quietly saves lives and protects our planet. Its durability and shock absorption make it essential in personal protective equipment like helmets and goggles, shielding people in hazardous environments.

Meanwhile, polyurethane contributes to sustainability by extending product lifespans, improving energy efficiency, and enabling recycling or energy recovery instead of landfill disposal. From preserving resources to protecting people, we continue to evolve, playing a vital role in both safety and sustainability.

Supporting Heathrow Airport

We’re proud to support Heathrow Airport’s operations by developing durable polyurethane components, including housings for automated parking sensors at Terminal 5. Designed to withstand heavy use and harsh conditions, our custom solutions ensure efficient and reliable performance in one of the world’s busiest transport hubs.

Two pipes meeting where polyurethane gaskets would be

Custom Polyurethane Gaskets

We specialize in designing and supplying high-performance polyurethane gaskets that deliver durability and cost-efficiency. With exceptional resistance to chemicals, moisture, friction, and elements, our custom-engineered products ensure optimal sealing, reduce downtime, and require less frequent replacement, making them the smart choice for a variety of demanding applications.

machine squashing a tennis ball to answer What is tensile strength?

Harness the Polyurethane Strength

Tensile strength is key to performance, and polyurethane delivers exceptional durability, flexibility, and reliability under pressure. Perfect for industries like automotive, machinery, and construction, our tailored polyurethane solutions resist stress, vibration, and wear—helping you reduce downtime and boost productivity.

Why Choose Custom Moulded Polyurethane?

Expertise
50+ years of expertise and knowledge in polyurethane
Capacity
Capacity for small and large projects
Precise
Bespoke products to meet your precise requirements
Prototypes
Expert consultations & prototyping

Why our polyurethane performs better?

Moca cured polyurethane has been used since 1954 and has a proven track record for achieving the best high performance products.

We are the first manufacturer to be awarded authorisation for continued use by the HSE UK REACH authority.

See our MBOCA Page

What our clients have to say

Custom Moulded Polyurethane having been our preferred supplier since 2015 we supply the fire service with bespoke parts and components so it’s imperative that our polyurethane parts reach the highest industry standards

Supply Plus

“Excellent quality price and service from Custom Moulded Polyurethane, never an issue always a solution in the design and production process for many years now this trusted relationship has been of the utmost benefit and will continue to be so.

Rubber & Plastics Distributor

“Excellent quality price and service from Custom Moulded Polyurethane, never an issue always a solution in the design and production process for many years now this trusted relationship has been of the utmost benefit and will continue to be so.

Supply Plus

Discover how we can help develop Polyurethane products for you

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